HyPure Electrolyzer

What matters most?

The opportunity is real, but the winning use cases are narrow

Electrolysis is an established way to make hydrogen and oxygen on site, but end-use maturity differs sharply by sector.
India has credible policy support and visible pilots in steel, refining, fertilizer, ports, and electrolyzer manufacturing.
Restaurant cooking is technically feasible, yet it remains an emerging niche rather than a mainstream fuel solution.
Economics are the gating issue: low-cost electricity, high utilization, and disciplined safety compliance are decisive.

How electrolysis generates hydrogen and oxygen

Engineering logic matters more than the stack alone

Purified water enters the system; electricity drives the electrolyzer stack to split H2O into H2 and O2.
Usable gas quality requires water treatment, power electronics, gas-liquid separation, drying, purification, and pressure control.
Commercially, alkaline is the most mature route; PEM is more dynamic and compact, but often costlier.
Safety systems are not optional: venting, gas detection, shutdown logic, relief devices, and controlled piping are part of the package.

Adapting the same technology for restaurant cooking

Technically feasible when treated as an engineered fuel-gas system

A compact electrolyzer can generate hydrogen near real time from water and electricity, then feed purpose-designed burners.
The main distinction from bulk storage is lower on-site hydrogen inventory, not the absence of gas risk.
Likely best fit: hotels, institutional kitchens, premium restaurants, or campus kitchens with high utilization and innovation value.
Likely barriers: burner redesign, capex, staff training, and economics versus LPG.

Safety: lower inventory is helpful, but not a substitute for controls

Use the language of risk-managed safety, not absolute safety

Hazard	Control expectation
Hydrogen leakage	Ventilation, detector placement, inspection, shutdown logic
Ignition / flashback	Burner design, flame arrestors, non-return valves
Oxygen enrichment	Managed venting, material compatibility, ignition control
Electrical & pressure risk	Industrial-grade regulators, relief devices, isolation
Human factors	SOPs, training, preventive maintenance

Real-time generation without bulk storage may reduce inventory-related risk, but gas in piping, valves, and burners still creates hazard exposure.
A credible system requires ventilation, fixed detection, automatic shutdown, isolation, and trained operation.

Hydrogen vs LPG: simple calorific-value comparison (4K model)

Technically feasible when treated as an engineered fuel-gas system

Inputs used

Input	Value	Note
Hydrogen output	4,000 L/h	Manufacturer datasheet
Power consumption	15 kW	Manufacturer datasheet
Hydrogen heat value	34,000 kcal/kg	Manufacturer claim
Hydrogen density	0.09 kg/Nm3	Simple engineering assumption
LPG price	Rs 1,884 / 19 kg	User input
LPG heat value	11,000 kcal/kg	Simple engineering assumption
Electricity tariffs	Rs 4.5 solar \| Rs 8 grid	User input

Metric	Value
Hydrogen heat output	12,240 kcal/h
Equivalent LPG use	1.11 kg/h
H2 cost @ solar power	Rs 67.5/h = Rs 5.52 per 1,000 kcal
H2 cost @ grid power	Rs 120/h = Rs 9.80 per 1,000 kcal
LPG cost	Rs 110.09/h = Rs 8.99 per 1,000 kcal

Calculation logic

4,000 L/h = 4 Nm3/h hydrogen output
4 x 0.09 = 0.36 kg H2/h
0.36 x 34,000 = 12,240 kcal/h
Equivalent LPG = 12,240 / 11,000 = 1.11 kg/h
LPG cost/kg = 1,884 / 19 = Rs 99.16/kg
Equivalent LPG cost = 1.11 x 99.16 = Rs 110.09/h

Demand of restaurants: why average LPG use is not enough for sizing

Daily thermal demand

150 kg LPG/day x 11,000 kcal/kg = 1,650,000 kcal/day

Why demand is skewed

Real-time generation without bulk storage may reduce inventory-related risk, but gas in piping, valves, and burners still creates hazard exposure. A credible system requires ventilation, fixed detection, automatic shutdown, isolation, and trained operation.

Load split

Breakfast 7-10 AM: 10%
Prep / shoulder hours: 15%
Lunch 12-3 PM: 40%
Dinner 7-11 PM: 35%

Hydrogen Generator Core specifications

Power consumption

15 kW

Max gas output

4,000 L/h

Max working pressure

2 bar

Water consumption

3 L/h

Dimensions (L×W×H)

1.5 × 1 × 1.2 m

Gross weight

250 kg

Ventilation space

10 m²

LPG cylinder savings
(16 h/day)*

23 cyl / month*

Power consumption

30 kW

Max gas output

8,000 L/h

Max working pressure

2 bar

Water consumption

6 L/h

Dimensions (L×W×H)

3.2 × 1.5 × 1.5 m

Gross weight

750 kg

Ventilation space

15 m²

LPG cylinder savings
(16 h/day)*

46 cyl / month*

Power consumption

45 kW

Max gas output

12,000 L/h

Max working pressure

2 bar

Water consumption

10 L/h

Dimensions (L×W×H)

4.0 × 2.2 × 1.5 m

Gross weight

1,400 kg

Ventilation space

25 m²

LPG cylinder savings
(16 h/day)*

70 cyl / month*

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